Process Equipment and Plant Design
For turbulent flow (NRe > 2100) of low viscosity fluid (μ > 20cp) in steel pipes, the optimum inside pipe diameter is given by(where, Q = fluid flow rate, ft³/sec.ρ = fluid density, lb/ft³ μ = fluid viscosity, centipoise Di = optimum inside pipe diameter, inches)

Di, opt = 3 Q0.36 . μ0.88
Di, opt = 4.7 Q0.36 . μ3.2ρ0.13
Di, opt = 3.9 Q0.45 . μ0.95
Di, opt = 3.9 Q0.45 ρ0.13

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Process Equipment and Plant Design
Liquid gradient over a tray can be minimised by

Decreasing the number of rows of caps through which the liquid flows or by decreasing the velocity of liquid flow past the caps or by reducing the distance along the tray through which the liquid must
Using split flow, radial flow or cascade flow for column diameter large than 4 ft
All of these
Providing a higher skirt clearance or a higher weir

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