Process Equipment and Plant Design
If 'D' is the inside diameter of the shell of a shell and tube heat exchanger, then the baffle spacing is usually in the range of

D/2 or minimum 2" to 5D
D/5 or minimum 2" to D
D/5 or minimum 2" to 5D
None of these

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Process Equipment and Plant Design
High pressure fluid in a shell and tube heat exchanger should preferably be routed through the

Shell side for large overall heat transfer co-efficient
Tubes to avoid the expansion of high pressure shell construction
Shell side, if the flow is counter-current and tube side if the flow is co-current
Shell side for smaller total pressure drop

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