Process Equipment and Plant Design
For turbulent flow (NRe > 2100) of low viscosity fluid (μ > 20cp) in steel pipes, the optimum inside pipe diameter is given by(where, Q = fluid flow rate, ft³/sec.ρ = fluid density, lb/ft³ μ = fluid viscosity, centipoise Di = optimum inside pipe diameter, inches)

Di, opt = 3.9 Q0.45 . μ0.95
Di, opt = 3 Q0.36 . μ0.88
Di, opt = 3.9 Q0.45 ρ0.13
Di, opt = 4.7 Q0.36 . μ3.2ρ0.13

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Process Equipment and Plant Design
In a shell and tube heat exchanger, the clearance of the tube is generally

Not less than one-fourth of the tube diameter or 3/16"
More in case of triangular pitch as compared to the square pitch tube layout
Equal to the tube diameter
More than the tube diameter

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