DC Motors
Excessive sparking at brushes may be caused due to

Misaligment of machine
Loose coupling
Worn bearings
Dirt on the commutator

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DC Motors
If a D.C. shunt motor is working at full load and if shunt field circuit suddenly opens

Nothing will happen to motor
This will make armature to take heavy current, possibly burning it
This will result in excessive speed, possibly destroying armature due to excessive centrifugal stresses
Motor will come to stop

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